Post
by SDM » Wed Dec 25, 2013 6:52 pm
Looks like internal height is going to be very close, too close, a problem -unless you remount the electrolytic filter as described below.
ZL loop board is around 87mm (3.43") long, about 45mm (1.77") wide (with extra washers on jacks that you may need for panel), so no issues there. Height is about 28mm (1.1") though. Give or take a mm or 2 all around for tolerances and such too.
Do need some clearance above the electrolytic filter cap and below the bottom of the board (don't want to short anything out as pads on bottom extend through to both sides and such), so looks like internal height isn't quite enough with board as per stock.
Aside from safety/short reasons, also a good idea to provide room for some cooling. Loop SS bits don't generate much heat, but in a very small sealed container, even a little heat can build up. Hence if you must use a very small/tight space, a good idea to have some way of getting a bit of airflow in there to ventilate (i.e. a few ventilation holes on a couple sides or such for good measure).
The electrolytic filter can be remounted parallel/laying on the board, but would require removing it, extending the leads (or replacing the electrolytic with a new one with stock longer leads) to save some height. Height would then be roughly 20mm (or .79"), and then the board could/would fit, but still need to be careful in planning. Be sure to get polarity correct on filter reinstall if you need do this!!! Below is a pic of a loop with the cap in question remounted to save space in an unusual/tight install. Note the heatshrink applied to the filter cap leg there as an extra safety precaution to protect against accidental touches/shorts. May be able to order the loop this way from Metro, but not sure, would have to ask them.
Be extra careful to protect/prevent the bottom of the board from shorting to enclosure in a tight space (very good idea, strongly recommended to put a non-conductive/insulator material on/between enclosure face nearest bottom of loop board and loop board bottom). Add some ventilation holes, lay the filter cap down, and looks like it'd work.
Perhaps easier in the end to just find a bit taller enclosure though if you can.
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- filter cap flat on board.jpg (71.84 KiB) Viewed 2046 times